Nickel cathodes are essential in both diaphragm and ion-exchange membrane electrolyzers for brine electrolysis. Nickel remains stable and corrosion-resistant in this alkaline environment while exhibiting good activity for the hydrogen evolution reaction (HER). Electrolyzed brine nickel cathodes are typically mesh-structured. Deactivated cathodes from De Nora command higher prices in nickel cathode recycling markets.
Corrosion resistance rate: Annual corrosion rate (mm/year) in operating media (strong alkali, high temperature).
Resistance to reverse current/potential shock: Prevents passivation or dissolution.
Coating adhesion (if applicable): Critical for activation layers (e.g., Raney Ni, NiMo).
Coating types: Raney Ni, Ni-Mo, Ni-S, Ni-Fe oxides, etc.
Loading/thickness: Active material mass per unit area (mg/cm²).
Specific surface area/porosity: Determines active site quantity.
Composition and crystal structure: Affects intrinsic activity.